Wire Mesh Cable Tray Fitting Made Easy: A Practical How-To Guide

When it comes to efficient cable management, Wire Mesh Cable Trays are the go-to solution for a wide range of applications, from industrial settings to commercial buildings. Their lightweight, durable design offers excellent airflow around cables, reduces clutter, and allows for easy maintenance. In this guide, brought to you by Madewithless, we’ll take you through a step-by-step process to install wire mesh cable trays efficiently, saving time, materials, and effort.

Wire Mesh Cable Tray Manufacturer

Why Choose Wire Mesh Cable Trays?

Wire mesh cable trays have become a favourite in industries because of their versatility and practical benefits:

• Enhanced Airflow: The open mesh design prevents heat build-up, keeping cables cool and improving performance.
• Durability with Fewer Materials: Lightweight yet strong, these trays use fewer materials, aligning with our Madewithless philosophy, which means sustainability without compromising quality.
• Easy Access and Maintenance: Whether adding or replacing cables, wire mesh trays provide easy access for quick modifications, making them ideal for growing infrastructure.

Wire Cable Tray

Tools and Materials You’ll Need

Before you begin installing wire mesh cable trays, gather the necessary tools and materials:

• Wire mesh cable tray sections
• Mounting brackets and supports
• Cable ties or clamps
• Screwdrivers, wrenches, or power tools
• Level and measuring tape
• Safety gear (gloves, goggles, etc.)

Pro Tip: Have a clear layout of where your trays will run before starting to ensure a smooth and accurate installation.

SS Wire Mesh Cable Tray

Step-by-Step Installation Guide

Step 1: Plan the Installation Route

Start by determining the best route for the cable tray. Measure the length and any bends or corners the tray needs to cover. Careful planning will prevent unnecessary adjustments later.

• Tip: Map out the cable tray route, considering obstacles like walls, beams, or equipment.

Step 2: Install Mounting Brackets

Once the route is planned, install mounting brackets or supports. These brackets will hold the wire mesh cable tray in place. Typically, brackets should be spaced 5-6 feet apart, or according to the manufacturer's recommendations.

• For wall mounting, use sturdy anchors or bolts to secure the brackets.
• For ceiling installations, use threaded rods with ceiling hangers for a solid fit.

Pro Tip: Ensure the brackets are level to avoid misalignment during installation.

Wire Mesh Cable Tray Manufacturer 

Step 3: Position the Wire Mesh Cable Tray

With the brackets secured, it’s time to fit the wire mesh tray. Carefully place the sections into the mounting brackets and secure them using screws or clamps.

• Multiple Sections: If your installation requires multiple tray sections, use connectors or clamps to link them seamlessly.
• Corners and Bends: For any bends or corners, pre-formed fittings make it easy to transition between tray sections.

Step 4: Secure the Cables

After fitting the cable tray, organize and lay the cables inside the tray. Make sure the cables are evenly distributed to avoid overloading any specific area. Once in place, use cable ties or clamps to secure the cables to the tray.

• Pro Tip: Label your cables as you go to make future maintenance or expansion easier. 

Step 5: Final Inspection and Adjustments

Once the trays are in place and cables secured, inspect the entire setup. Check for stability in the brackets, ensure all cables are properly fastened, and confirm that the tray is aligned and secure.

• Pro Tip: Ensure there’s enough slack in the cables for any future adjustments or expansions without straining the system. 

SS Wire Mesh Cable Tray Manufacturer 

Benefits of the Madewithless Design

Our Wire Mesh Cable Trays follow the Madewithless approach—designed to reduce material waste while delivering top-notch performance. By using fewer materials without sacrificing strength, we’re able to offer an eco-friendly solution that supports sustainability and reduces the environmental footprint of your installations.

• Efficient Use of Materials: Reduced material use doesn’t compromise durability, ensuring a strong, long-lasting cable management solution.
• Sustainability in Design: Wire mesh trays from Madewithless are designed with the environment in mind, providing a solution that’s both functional and eco-conscious.

Conclusion: Simplifying Cable Management

Installing wire mesh cable trays doesn’t have to be complicated. With proper planning, the right tools, and a step-by-step approach, you can quickly organize your cables and create a clean, efficient system. Plus, by choosing Madewithless wire mesh trays, you’re making an environmentally responsible choice that delivers the durability you need with less material waste.

Whether for data centres, industrial facilities, or commercial buildings, wire mesh cable trays offer flexibility, strength, and ease of maintenance—making them a smart choice for any project. Embrace the Madewithless approach for a simpler, more sustainable solution to cable management.