A Step-by-Step Guide to Wire Mesh Cable Tray Installation with Madewithless

 

In today’s fast-paced industrial and commercial environments, efficient cable management is critical. Whether you're wiring a new facility or upgrading an existing setup, choosing the right cable tray system can make a big difference. That’s where wire mesh cable trays from Madewithless come in! Known for their flexibility, ease of installation, and durability, they’re the perfect solution for modern infrastructure needs.

In this guide, we’ll walk you through the step-by-step process of installing wire mesh cable trays to ensure your project stays on track and your cables remain well-organized.

Wire Mesh Cable Tray

Why Choose Wire Mesh Cable Trays?

Before we dive into the installation process, let’s take a quick look at why wire mesh trays are the go-to choice for cable management:

• Superior Airflow: The open-grid design promotes ventilation, preventing overheating and extending the life of your cables.
• Easy Customization: Wire mesh trays are easy to cut and shape, allowing you to adapt them to your space.
• Quick Installation: With fewer components and tool-free assembly, installation time is significantly reduced.
• Durability: Wire mesh trays, especially stainless steel (SS) options, are built to withstand tough environments, resisting corrosion and heavy loads.

Now, let’s move to the installation process.

Wire Mesh Cable Tray Manufacturer

Step-by-Step Guide to Installing Wire Mesh Cable Trays

Step 1: Plan and Prepare Your Layout

Before starting the installation, a detailed plan is crucial. Consider the following:

• Identify the cable routes: Determine where the cables will run, considering access points, power sources, and any potential obstacles.
• Measure the required length: Measure the entire cable pathway to ensure you order the correct length of wire mesh trays.
• Gather necessary tools: While wire mesh trays are easy to install, basic tools like wire cutters, pliers, and a spirit level are still handy.

Tip: Make sure to account for future cable expansions when planning the layout.

Step 2: Cut and Shape the Wire Mesh Trays

One of the main advantages of wire mesh trays is their adaptability. They can easily be cut and shaped to fit specific spaces, unlike traditional cable trays. Here’s how:

• Use bolt cutters or a similar tool to cut the tray to your desired length.
• For sharp corners or irregular paths, carefully bend the wire mesh to fit the angle or space.

Note: Always wear protective gloves when handling and cutting wire mesh to avoid injury.

Wire Cable Tray

Step 3: Install the Supports

Proper support is essential to ensure the stability of your wire mesh trays. Depending on your installation, you may use ceiling hangers, wall brackets, or floor stands.

• Ceiling Installation: Use threaded rods or ceiling brackets spaced evenly along the cable route, usually every 5-6 feet, to support the weight of the tray.
• Wall Installation: If you’re attaching the trays to walls, use sturdy wall brackets that can hold the weight of the tray and cables.
• Floor Installation: For floor-level setups, install floor stands or supports designed to elevate the wire mesh trays just above the ground.

Ensure that all supports are properly secured before proceeding to the next step.

Step 4: Secure the Wire Mesh Trays to the Supports

Once your supports are in place, it’s time to attach the wire mesh trays:

• Position the tray sections on the installed supports.
• Use clamps or fasteners to attach the trays securely to the brackets or rods. Ensure they are tightly fastened to prevent any movement or sagging.

Tip: For long cable runs, leave a slight gap between tray sections to account for thermal expansion.

SS Wire Mesh Cable Tray Manufacturer

Step 5: Lay and Organize the Cables

With the wire mesh trays installed, it’s time to lay your cables:

• Carefully feed the cables into the tray, ensuring they are not twisted or overlapped.
• Use cable ties or clamps to bundle and secure the cables neatly along the tray. This will help with cable organization and future maintenance.

Step 6: Inspect and Finalize the Installation

After laying the cables, conduct a thorough inspection:

• Check the alignment: Make sure the trays are level and properly aligned.
• Tighten all fasteners: Ensure all clamps and fasteners are tightly secured.
• Verify cable placement: Ensure the cables are securely fastened and organized without excessive tension.

Once satisfied with the installation, the tray is ready for use!

SS Wire Mesh Cable Tray

Why Madewithless Wire Mesh Trays?

At Madewithless, we pride ourselves on providing top-quality wire mesh trays designed for maximum flexibility, durability, and ease of installation. Our SS wire mesh trays are made from high-grade stainless steel, offering superior resistance to corrosion and wear—perfect for even the most demanding environments.

Whether you’re working on a small office or a large industrial facility, Madewithless products make cable management easier, faster, and more efficient.

Conclusion

Installing wire mesh cable trays doesn’t have to be a daunting task. With a clear plan, the right tools, and top-quality materials from Madewithless, you can quickly and easily install an efficient cable management system that will stand the test of time. Follow the steps in this guide, and your next installation will be a breeze!